How To Improve The Performance Of Surface Coating Technology For Aluminum Alloy Materials in Aerospace?

May 26, 2025

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1, Overview of Aluminum Alloy Surface Coating Technology
Aluminum alloy surface coating technology is a method of improving the surface properties of aluminum alloys by forming one or more thin films with specific functions on the surface. This thin film can be made of materials such as metals, oxides, ceramics, polymers, etc. Its formation methods include physical vapor deposition (PVD), chemical vapor deposition (CVD), anodizing, electroplating, spraying, and other methods.
2, How to improve the performance of aluminum alloy by surface coating technology
Improve corrosion resistance
In the aerospace field, aircraft need to be used in various harsh environments, such as high altitude, low temperature, high temperature, high humidity, salt spray corrosion, etc. The surface coating technology of aluminum alloy can effectively prevent oxidation and corrosion of the aluminum alloy surface, thereby extending the service life of equipment. For example, anodizing technology can form a dense layer of aluminum oxide film on the surface of aluminum alloy, which has excellent corrosion resistance and can effectively block the invasion of external corrosive media. In addition, by adjusting the electrolyte formula and process parameters for anodizing, the corrosion resistance of aluminum oxide films can be further improved.
Improve wear resistance
In the aerospace field, aircraft need to frequently operate at high speeds and in complex movements, which requires aluminum alloy components to have high wear resistance on their surfaces. Surface coating technology can form a thin film with high hardness and good wear resistance on the surface of aluminum alloy, thereby reducing wear and damage on the equipment surface. For example, micro arc oxidation technology can form a ceramic oxide film on the surface of aluminum alloy, which has excellent wear resistance and can effectively improve the wear resistance of aluminum alloy components. In addition, by adjusting the electrolyte formula and process parameters of micro arc oxidation, the composition and structure of ceramic oxide film can be further optimized, and its wear resistance can be further improved.
Improve thermal and electrical conductivity
In the aerospace field, heat and electricity transfer are very important factors. Surface coating technology can form a thin film with excellent thermal and electrical conductivity on the surface of aluminum alloy, thereby improving the heat and electricity transfer efficiency of equipment. For example, electroplating technology can deposit a layer of metal or alloy on the surface of aluminum alloy, which not only has excellent corrosion resistance, but also has good thermal and electrical conductivity. In addition, by selecting appropriate plating solution formulas and process parameters, the composition and structure of the coating can be further optimized, and its thermal and electrical conductivity can be improved.
Improve appearance quality and aesthetics
In addition to the above performance, surface coating technology can also improve the appearance quality and aesthetics of aluminum alloy components. For example, spray coating technology can form a brightly colored and high gloss coating on the surface of aluminum alloy, thereby improving the overall aesthetics of the equipment. In addition, by selecting appropriate coating formulations and spraying process parameters, the appearance quality and aesthetics of the coating can be further optimized.
 

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